Showing posts with label Availability Check. Show all posts
Showing posts with label Availability Check. Show all posts

Tuesday, June 10, 2008

About the Availability Check in Sales and Distribution Processing

When you enter a sales order, you can only confirm the delivery of the goods for the required delivery date if the goods are available for all the necessary processing activities which take place before delivery:

* The shipping department must ensure that freight forwarding or another shipping company is advised early enough so that sufficient time remains for packing and loading to be carried out. An availability check can be carried out on the deadline date for availability for the goods.

* The procurement department must ensure that the production and purchasing departments are advised of inadequate stock quantities so that goods can either be produced punctually or ordered. Sales transfers the information on materials ordered as requirements to material requirements planning. Requirements are planned outward movements of stock. The transfer of requirements informs production that goods must be produced, or advises purchasing that purchase requisitions have been created for which purchase orders must be created and sent to the suppliers. An availability check can only be carried out if these requirements are transferred.

Working with the Availability Check in Sales and Distribution Processing

How the availability check is carried out is influenced by various factors. Among other things, these factors also determine the scope of the check. The scope of the check can be defined differently in the sales documents and in the deliveries. You can also specify whether the availability check takes replenishment lead time into account.

For further information on working with the availability check, see

Types of Availability Check in Sales and Distribution Processing

Controlling the Availability Check in Sales and Distribution Processing

Timing of the Availability Check in Sales and Distribution Processing

Scope of the Availability Check in Sales and Distribution Processing

Reactions to the Availability Check in Sales and Distribution Processing

For further information on the availability check, see

Availability Check in Shipping

Types of Availability Check in Sales and Distribution Processing

There are three types of availability check:

  • Check on the basis of the ATP quantities
  • Check against product allocation
  • Check against planning

In Customizing, you determine whether an availability check is to be carried out against the ATP quanitity or against planning. The check against product allocations is controlled in the material master and elsewhere in the system.

Check on the Basis of the ATP Quantities

The ATP quantity (ATP = Available To Promise) is calculated from the warehouse stock, the planned inward movements of stock (production orders, purchase orders, planned orders) and the planned outward movements of stock (sales orders, deliveries, reservations). This type of check is performed dynamically for each transaction, taking into account the relevant stock and planned goods movements with or without replenishment lead time. Planned independent requirements are not taken into account here.

Check against Product Allocation

Product allocation facilitates period-based distribution of products for certain customers or regions. As of Release 3.0F, you can carry out an availability check against product allocation. This ensures, for example, that when production is low, the first customer does not get the full amount, resulting in following sales orders not being confirmed or being confirmed far too late.

Check against planning

The check against planning is performed against independent requirements which are usually created for an ‘anonymous’ market rather than being customer-specific (for example, in the strategy ‘Planning without assembly’, when production occurs only up to the stocking level). The planned independent requirements result from demand program planning and are used for planning expected sales quantities independent of orders

Weitere Informationen hierzu erhalten Sie unter Allocating and Reducing Independent Requirements in Sales and Distribution Processing.

Including Replenishment Lead Time

Replenishment lead time is the time that is needed to order or produce the requested material. The system determines replenishment lead time according to specific times defined by you in the material master record. Depending on the material type, replenishment lead time can be calculated according to various time periods. In the case of trading goods, for example, it is determined according to the planned delivery time, purchasing processing time, and the goods receipt processing time.

Replenishment lead time is only included in the check performed on the basis of the ATP quantity.

Availability Check Including Replenishment Time

Availability is only checked up to the end of replenishment lead time. If the material availability date is calculated on the basis of the current date to lie after the replenishment lead time for the item, the item itself can be confirmed despite insufficient stock being available. In this case, the system assumes that any quantity requested by the customer can be procured by the material availability date and considers the goods to be available. Therefore, a binding confirmation can be sent to the customer.

The following figure shows such a case. The customer wants 20 pieces delivered in full by the requested delivery date. Using backward scheduling, the system determines a material availability date. However, no goods are available. The inward movement of 100 pieces is used up by an outward stock movement. Therefore no stock is available for the material availability date determined by the system. If replenishment lead time were not taken into account, the following situation would arise. The customer wants complete delivery. However, as a result of further inward (50 pieces) and outward stock movements (40 pieces), the goods only become available shortly before the requested delivery date specified by the customer when 60 pieces are added to the stock. Correspondingly, the delivery date resulting from this material availability date would lie further in the future.

However, since replenishment lead time is taken into account during the availability check, the 20 pieces ordered can be delivered before this date, namely at the end of the replenishment lead time.

To ensure that the replenishment lead time can be correctly calculated, the required times must be entered in the material master record. For in-house produced goods, the overall replenishment lead time is required, for externally procured materials, the planned delivery time, the processing time for goods receipt, or the processing time for purchasing is required.

Performing the availability check including replenishment lead time only makes sense if materials planning is carried out at regular intervals (best of all, daily for individual and daily requirements and weekly for weekly requirements). This ensures that inward movements of goods are checked against confirmed quantities. This is necessary as the delivery date for a sales order which has been confirmed on the day before replenishment lead time begins lies the next day within the replenishment lead time period and this leads to insufficient stock being available. This shortage can result in problems such as delivery creation being blocked.

Availability Check Excluding Replenishment Lead Time

If replenishment lead time is not to be taken into account in the availability check, the system can perform an unrestricted availability check. The following figure shows how the system reacts if an availability check is performed under the same conditions as in the figure above but excluding replenishment lead time. The customer also requires complete delivery of 20 pieces in this example.

The quantity can only be confirmed on the date on which availability can be guaranteed again as a result of planned inward movements of stock. In this case, this is on the date when 60 pieces are added to stock.

Availability Status Display Options

You have the following options for displaying availability for materials:

  1. In the sales menu you select Environment
  2. ® Availability Ovw to display the availability status for a material with reference to the plant and the checking rule.

    In the shipping menu you can display the same data by selecting Environment ® Inventory management ® Availability overview.

  3. Display total requirements
  4. To display current requirements/inventory status by material and plant with assignments to planned independent requirements, select (Logistics ® Production ® Master planning ® Demand management ® Evaluations ® Display total reqmts)

  5. Display current requirements/inventory

To display the available quantity for each material and plant from the MRP point of view; the available quantities are determined from the receipt elements and stock elements that are valid for MRP (Logistics ® Materials management ® Inventory management ® Environment ® Stock ® Stock/rqmts. list)

Controlling the Availability Check in Sales and Distribution Processing

You control the availability check using general and SD-specific control features.

General Control Features

The following control elements need to be maintained in Customizing and in the material master record:

  • Strategy group

The allowed planning strategies (main strategy and further possible strategies) are combined in the strategy group. As of Release 3.0, the strategy group is specified in the material master record in the MRP 1 Screen. In Customizing, strategy groups are assigned, dependent on plant, to MRP groups. If the strategy group is missing in the material master record, it is determined on the basis of the MRP group, if it has been maintained.

Up to Release 3.0, the strategy group is determined on the basis of the MRP group

  • MRP group

The MRP group combines materials from the point of view of material requirements planning. This enables you to control planning for these materials in a particular way using, for example, the strategy group, consumption mode and planning period. You enter the MRP group in the material master in the MRP 1 screen. The strategy group is determined from the MRP group.

  • Planning Strategy

The planning strategy specifies the requirements type for planning and customer requirements. This represents the decisive control feature for the interaction between Production Planning and Sales and Distribution.

  • MRP type and item category

If no requirements type is found using the planning strategy, the system tries to determine a corresponding requirements type on the basis of the MRP type and the item category.

Until 3.0C, determination of the requirements type via planning strategy has taken priority. This is not always the best option, however, as the following example will show. A requirements type is determined for a material, which causes availability to be checked against planning. In consignment stock processing, however, availability should be checked against stock. Until 3.0C the availability check had to be deactivated in these cases. As of Release 3.0C, you can determine how the requirements type is to be determined for each transaction by maintaining the Source field in Determination of requirement types using transaction in Customizing.

  • Requirements type

The various requirements are identified by their requirements type. The requirements type refers to the requirements class and its control features.

  • Requirements Class

The requirements class contains all control features for planning such as relevance for planning, requirements planning strategy and requirements consumption strategy. In addition, it is specified at a global level whether an availability check is to take place for the material in the sales and distribution documents on the basis of the ATP quantity (ATP = available to promise) and whether requirements are to be passed on. A finer degree of control can be obtained for sales documents using the schedule line category.

Control Features Specific to Sales and Distribution

The following SD-specific control features need to be maintained in Customizing:

  • Checking group

The checking group controls whether the system is to create indivdual or collective requirements in sales and shipping processing. In addition, a material block for the availability check with transfer of requirements can be set here. The checking group can also be used to deactivate the availability check. This option was created especially for the assembly order so that when the bill of material is exploded in the assembly order, the individual components, if necessary, can be classified as non-critical parts as far as procurement is concerned.

The checking group specifies in combination with the checking rule the scope of the availability check. It is proposed in the material master record on the basis of the material type and the plant, and copied into the sales and distribution documents.

  • Checking Rule

You use the checking rule to control the scope of the availability check for each transaction in sales and distribution. You also specify whether the check should be carried out including or excluding replenishment lead time. The individual checking rules define by transaction, which stock and inward and outward movement of goods should be taken into account for the availability check.

  • Schedule line category

You can control with the schedule line category whether an availability check and transfer of requirements should be carried out in the sales documents. The possible settings for this at schedule line level are dependent on the settings in the requirements class which is determined from the requirements type of the material.

  • Delivery item category

The delivery item category can be used to control whether an availability check takes place in deliveries.

Prerequisites

An availability check can only be carried out if the following prerequisites have been fulfilled:

  • The control elements described above for the availability check must be maintained in Customizing for Sales and the relevant assignments made to the sales transactions
  • The availability check must be switched on at requirements class level and - for the availability check in the sales documents - at schedule line category level
  • A requirements type must exist by which the requirements class can be found
  • A plant must be defined. It can either be proposed from the customer or material master record or can be entered manually in the document.
  • A checking group must be defined in the material master record on the Sales/plant data screen in the Availability check field

Global and Fine Control in Customizing

At the global requirements class level, the availability check can only be switched on in combination with the transfer of requirements. At schedule line level, the settings are proposed from the requirements class.

If the availability check is switched on at requirements class level, it can be switched off at schedule line level. However, you cannot switch on the availability check at schedule line level, if it is switched off at requirements class level. You can make this setting at schedule line level. But the system ignores it and the setting for the requirements class applies.

Also, at schedule line level when the availability check is switched on, the transfer of requirements can be switched off. For example, this makes sense for inquiries or sales information.

The settings specific to schedule lines for performing an availability check are only relevant for sales documents. In the shipping documents, the settings from the requirements class and the delivery item category are used. As with the schedule line category, the availability check can be switched off as required in the delivery item category.

Blocking Logic

There are two blocking concepts:

  • Material block

In Customizing, the Define material block for other users, step is used to determine, by checking group and transaction (order/delivery), whether a material master record should be blocked for other users during an availability check. The block is set at material-plant level and remains in place until you save the sales document.

  • Material block with quantity transfer

For performance-related reasons, the only time when it makes sense to set the material block with quantity transfer is when it is common for several users to work on the same material simultaneously. If this is not the case in your organization, you can work with the conventional blocking logic at material-plant level.

In Customizing, the material block can be set with quantity transfer under Define checking group. If this block is active, the material is blocked only for the duration of the availability check when you create or change a sales and distribution document. Thus, it is possible for several users to process the same material simultaneously in various transactions without blocking each other. During the availability check, the material being used is blocked exclusively in the current plant as in a conventional block.

If another user tries to process the blocked material in the corresponding plant while the availability check is being carried out, the system tries five times to block the material exclusively for this other transaction with a pause of about 1 second between each attempt. If the fifth attempt is unsuccessful, the check is terminated and the transaction remains unconfirmed. To confirm the transaction, the user must call up the availability check again.

After completion of the check, the corresponding confirmed quantities are still blocked, but not exclusively. The material block is removed. The non-exclusive quantity block then supplies information to users working in other transactions, on the reserved quantities of the corresponding material being processed in the selected plant. The block entries are removed when processing is completed. If the transaction processed was saved, then the block entries were only removed after the relevant changes to the data base have been carried out.

You create a sales order for a material. During the availability check, this material is blocked. After the availability check is completed, the block is removed. The quantity reserved for this transaction is recorded in the blocking table. This information can be assessed by all others who are working with this material. If you save the order, the blocked entries are cancelled.


During manual backorder processing, a material with a quantity block is blocked exclusively so that an availability check for this material is no longer possible.


If both of the blocking options are active, the block with quantity transfer takes precedence.

Timing of the Availability Check in Sales and Distribution Processing

When you create an order, the system determines the required materail availability date on the basis of the customer’s requested delivery date. On this date, you must begin picking, packing, labeling, and loading the goods. Therefore, this is the date of significance for requirements planning on which the availability should be checked.

The following data is required for determining this date:

* Route from the shipping point to the ship-to party location

* Shipping point from which the goods are issued

* Loading group from the material master record

* Weight group determined from the order using the order quantity

Scheduling

This data, which you have already entered in the system, means that scheduling can occur automatically. Since scheduling is carried out backwards from the requested delivery date, it is also called backward scheduling. If backward scheduling determines that the preparation for the shipping activities should have been started already to meet the customer's requested delivery date, the system then starts forward scheduling automatically from the current date.

For more information on scheduling, see Transportation and Delivery Scheduling.

Scope of the Availability Check in Sales and Distribution Processing

The following elements can be included in the availability check:

* Stock

o safety stock
o stock in transfer
o quality inspection
o blocked stock

* Inward/Outward movement of goods

o purchase orders
o purchase requisitions
o planned orders
o production orders
o reservations
o dependent reservations
o dependent requirements
o sales requirements
o delivery requirements

Requirements in sales and distribution (sales requirements and delivery requirements) result from all transactions which forward a requirement to Materials Management (MM) or to Production Planning (PP). For example, this could include sales orders or deliveries and quotations as well. Sales and distribution requirements reduce existing stock or inward movements of stock on the material availability date to ensure that other outward movement of stock elements cannot access the quantity reserved in this way.

Requirements relevant for Sales and distribution are created in Sales and Distribution, whereas other elements in this list are created in Materials Management or in Production Planning.

For further information on transfer of requirements, see Requirements in Sales and Distribution Processing.

Defining the Elements to be Included in Check

A checking rule is assigned to each transaction. This rule in combination with the checking group controls the scope of the availability check. You can use the checking rules in Customizing for Sales to specify for the various transactions which of the elements listed above should be included in the availability check.

For trading goods it does not make sense to include planned or production orders, for example, in the availability check. However, for products manufactured by your company these orders should be included in the check.

For transactions such as make-to-order production, consignment or returnable packaging processing that create special stock, the availability check is performed against special stock.


If it is defined by the checking rules that both sales and delivery requirements are taken into account in the availability check in sales documents but only delivery requirements are taken into account in the availability check in deliveries, there is a danger that quantities reserved in the sales documents are considered to be available by the availability check in the deliveries. This can lead to sales documents becoming backlogged.

Reactions to the Availability Check in Sales Documents

If the goods ordered by the customer are not available on the requested date, the system branches automatically during sales document processing to a further screen where delivery proposals are offered for selection. The system determines these proposals on the basis of the availability situation. This screen also provides you with information on the scope of the check, the current ATP quantity, and the availability situation across all plants.

Availability Control

On the Availability Control screen, you can choose between the following delivery proposals:

  • One-time delivery on the requested delivery date

In this section, the system checks whether the requested delivery date can be kept to. If stock of the material is available to make a delivery on the requested delivery date, the stock quantity is confirmed here. If there is no stock available, confirmed quantity zero is displayed.

To copy this data into the sales document, select Edit ® One-time delivery.

  • Complete delivery

In this section, the system checks whether there will be sufficient stock for complete delivery at a later date:

    • If there is sufficient stock available at a later date to cover the required quantity in the sales document, the system proposes the date here.
    • If the system determines that complete delivery cannot be made at a later date, no date is proposed in this section.

When availability is checked including replenishment lead time, the date which is proposed in this section is the date on which the replenishment lead time period ends if the stock before the end of replenishment lead time does not cover the order quantity.

When availability is checked excluding replenishment lead time, the system bases its calculations on the stock and the planned inward movements of stock.

To copy this data into the sales document, select Edit ® Complete delivery

  • Delivery proposal

In this section, the system checks whether and for which dates partial deliveries can be made. Partial deliveries are displayed for different dates. These dates are based on the planned inward and outward movements of stock.

During an availability check which takes replenishment lead time into account, the date on which replenishment lead time ends is displayed if insufficient stock means that no partial deliveries can be made before replenishment lead time ends.

During an availability check which does not take replenishment lead time into account, the system displays the dates on which partial deliveries can be made with the available stock.

To copy this proposal into the sales document, select Edit ® Delivery proposal

The dates displayed in the sections complete delivery and delivery proposal are determined from the material availability date using forward scheduling and represent actual delivery dates.

Availability Across Plants

You can display the availability situation in the various plants for which a material is maintained. To do this, proceed as follows:

  1. Select Goto
  2. ® Other plants on the availability control screen.

    The dialog box Plant Selection appears. All plants for which the material is maintained are displayed.

  3. Mark the plants in which you want to check availability and select Check plants.
  4. You reach the Availability Check: Overview screen. The requirements quantity and the quantity which could be confirmed as well as some additional information is displayed in a separate line for each plant you selected.

  5. If you require detailed information on the availability check for a particular line, select the relevant line and select Edit
  6. ® Check availability.

    You reach the Date proposals dialog box where the detailed data is displayed.

  7. You can select a plant with sufficient quantity for confirmation to be copied automatically into the Overview screen. Select the appropriate line and select Edit
  8. ® Copy plant.

Using the user exit USEREXIT_PLANT_SELECTION in the Include LV03VFZZ you can make a preselection of the allowed plants. If you use this option, the Plant selection dialog box does not appear and the availability check is performed immediately for the allowed plants. If, on the basis of information resulting from the availability check, you want to deliver from a plant other than the one specified in the item, you must at present enter this plant manually in the item. In a later release, however, you will be able to select the plant directly from the list of plants.

Displaying the ATP Quantities

If you want to display the current ATP situation on the availability control screen, select Goto ® Availability overview.

Displaying the Scope of the Check

If you want to display the scope of the check (stock and inward/outward movements of goods taken into account during the availability check) from the availability control screen, select Goto ® Scope of check.

Delivery Agreements in the Customer Master Record

A customer may react in different ways to the fact that a complete delivery can not be provided for the required delivery date. You can define in the customer master record, the way a customer reacts to the inability to meet the requirements represented by the key data.

  • The customer wants complete delivery of all items by the requested delivery date or at a later date.

The complete delivery indicator is copied into the sales document from the customer master record. To find it, select Header ® Business data on an overview screen or a header screen. You find the indicator in the Shipping section.

If the complete delivery indicator is set in the sales document, the individual items are automatically correlated when the document is saved if the schedule lines exist for various dates (that is, a delivery group is automatically created for the sales document items and the latest delivery date within this group becomes the group delivery date). For further information on delivery groups, see Combining Sales Document Items for Delivery.

  • The customer only allows a certain number of partial deliveries for each item.

The partial delivery indicator and the number of partial deliveries are copied into the sales document item from the customer master record. To find the indicators:

  1. Go to the Business Data screen for this item.
  2. Select Edit
  3. ® Shipping details.

The indicators are found in the Shipping section.

Performing the Availability Check Again

Usually, an availability check is only performed when a sales document is created. If quantities or dates are changed in the document and availability needs to be checked again, the check is performed again automatically . However, you can also initiate an availability check manually.

Automatic Checks

In the following situations, a new availability check is automatically carried out:

  • Quantity change
  • Date change (requested delivery date, material availability date)
  • Change to the fixed data
  • After new delivery scheduling (for example, the route or shipping point has been changed)
  • Change of plant
  • Change of storage location or batch
  • Removal of blocks which affect requirements
  • Removal of reasons for rejection

Initiating a Check Manually

In the sales document, you can initiate a new availability check manually. If you want to perform an availability check for all items in a sales document, select Sales document ® Check availability on the header screen. If you want to check availability for an individual item, select Edit ® Item availability.

Fixing Quantities and Dates in Sales Documents

If the availability check for an item determines that the item cannot be delivered fully on the requested delivery date, and, as a result one or more schedule lines have to be created for later delivery dates, the customer can decide whether to accept these delivery dates and quantities.

You can record the customer's decision either by setting an indicator in the Fixed date and qty field or by leaving this field blank. The field is displayed both on the schedule line overview screen and on the availability screen.

Customer Accepts the Schedule Line Proposal

If the customer accepts the schedule lines which are proposed by the system, mark the Fixed date and qty field. The system then transfers the requirements for the schedule lines to material requirements planning.

Customer Requires Goods Earlier

If the customer requires the goods earlier than the date that the system can confirm after the availability check, leave the Fixed date and qty field blank. The system then only passes on the requirements for the requested delivery date and does not take the quantities and dates confirmed by the system after the availability check into account. In this case, it is assumed that the requested delivery date can be kept to because, for example, additional production capacity may become free. The system only confirms the sales order once the entire order quantity can be delivered on the requested delivery date. In the subsequent delivery processing, the sales order is only considered to be completed when the entire order quantity has been delivered or when all partial delivery agreements have been fulfilled.


A fixed item is considered to be completed once the entire confirmed quantity (which can be smaller than the originally requested order quantity)has been delivered. Therefore, it does not make sense to fix the confirmed quantity to 0 as the item is considered to be completed from the start.

During rescheduling, the fixed quantities and dates are no longer taken into account.

Deferring Confirmation of Quantities in Sales Documents

In Customizing, using Requirements transfer per delivery block, you can specify that certain delivery blocks in the sales document header also defer the confirmation of order quantities, in that the deferral period is entered.

If, for example, you enter a delivery block in the sales order header and the oreder quantities can be confirmed within the deferral period specified, the system adds the deferral period to the current date, thus determining a material staging date. The requirements can, however, be passed on.


An order needs a letter of credit. The letter of credit will only be available in 14 days time, however. For this reason you want to block the order until the letter of credit arrives. You also do not want to reserve the material yet. In this case, a deferral period of 14 days must be entered in Customizing for the corresponding delivery block. You set the delivery block in the order header. The system carries out the availability check. The order quantity can be confirmed within the deferral period. The system adds 14 days to the current date and confirms the resulting, later date.


You can only use this option if scheduling is active for transportation and delivery.

See also:

Setting a delivery block

Setting a Delivery Block

To set a delivery block at schedule line level which also blocks or defers the confirmation of order quantities, proceed as follows:

1. Select Overview
® Shipping on the initial entry screen of the sales order.

You reach the Overview - Shipping Data screen.
2. Enter a block which blocks or defers order quantity confirmations in the Delivery block field.

Remember the differences between a delivery block at schedule line level and a delivery at header level (business data):

For the delivery block at header level, the delivery type must be set in Customizing. The delivery block at schedule line level, however, is activated as soon as you enter it.


If you want to see what would have been confirmed on the basis of the availability check if no delivery block with confirmation block had been set, select the relevant order items before you save the sales order and then select Item ® Schedule lines. As soon as you save the sales order, all order quantities which have been confirmed by the availability check are reset to zero.

Removing a Delivery Block

If you remove the delivery block or replace it with another delivery block which does not block confirmations, the system automatically performs a new availability check and confirms the available order quantities.

Performing Rescheduling of Sales Documents Availability Check

The program should only be run online in exceptional circumstances and even then with a very limited selection of documents, as it has a considerable effect on system resources.

To perform rescheduling, proceed as follows:

1. In the entry screen, select Logistics
® Sales/distribution ® Sales.

You reach the Sales screen.
2. Select Environment
® Backorders ® Rescheduling ® Execute.

You reach the Rescheduling in Sales: By Material screen where you carry out rescheduling.

If you only want to simulate rescheduling, mark the Simulate field.

Background or Online Mode

It is possible for both functions to be performed both in the background and online.

We recommend you perform rescheduling in the background.

Evaluating Rescheduling of Sales Documents Availability Check

You can only carry out this function after performing rescheduling.

To evaluate rescheduling, proceed as follows:

  1. In the entry screen, select Logistics
  2. ® Sales/distribution ® Sales.

    You reach the Sales screen.

  3. Select Environment
  4. ® Backorders ® Rescheduling ® Evaluate.
  5. You reach the Rescheduling in Sales: Evaluation screen where you can carry out the evaluation.

Shortage Check Availability Check

If the availability check is carried out without the cumulative confirmed quantities or requirement quantities being taken into account, this can lead to more being confirmed than is available. The system checks whether ATP quantities arise in the period before the delivery date. If so, the new sales order reduces the ATP quantities if the ATP dates come befor the delivery date.

If a planned inward movement of goods is delayed to a desired date after the confirmed date, then the confirmation of the sales order remains in place without a stock coverage being given. This is because a change to inward movement of goods does not necessarily change the order. In this situation, a newly created order could be confirmed because of the delayed inward movement of goods and lead to more being confirmed than is available.

Situation 1

Inward/outward moverment

Quantity

ATP quantity

Cumulative

ATP quantity

Confirmed

quantity

Stock

100

0

0

-

Planned order

100

0

-100

-

Sales order 1

-200

-

-

-200

Situation 2

Inward/outward moverment

Quantity

ATP quantity

Cumulative

ATP quantity

Confirmed

quantity

Stock

100

0

0

-

Sales order 1

-200

-100

-100

-200

Planned order

100

0

0

-

Sales order 2

-100

-

-

-100

In Situation 1, the first sales order is confirmed for its full quantity for a point in time before the planned order. In Situation 2, the planned order has now been delayed until after the delivery date for sales order 1. For the new sales order 2, the availabililty check reports an ATP quantity of 100, as the full quantity of the deferred planned order is still available and, according to this checking logic, sales order 1 cannot be supplied by this inward movement of goods.

The example shows how an error is caused in confirmation by the deferring of a planned order. This causes the total of the confirmed quantities to exceed the total of all inward movement of goods.

There are three possible ways of avoiding this error:

  • Carring out a planning run
  • Rescheduling
  • Backorder processing

Since these functions are very time consuming, it is possible for orders to be delivered that should not be delivered at all according to their entry data. The shortage check is used to avoid this situation.

You can define how the availability check is carried out under Define checking group in SD Customizing. The options are as follows:

  • Set up check to take cumulative confirmed quantities into account

The system takes into account the total of all confirmed quantities when calculating the cumulative ATP quantity. This means that new sales orders can only be confirmed if the total for inbound goods is greater than the total for confirmed quantities.

We recommend that you work with the cumulative requirement quantities when you create sales orders.

  • Set up check to take cumulative requirement quantities into account

The system takes into account the total of all open requirement quantities when calculating the cumulative ATP quantity. This means that new sales orders can only be confirmed if the total for inbound goods is greater than the total for requirement quantities.

We recommend that you work with cumulated confirmed quantities when you change sales orders.

Processing Sales Documents in Backlog Availability Check

The backorder processing functions enable you to list relevant sales documents for specific materials and process them from the point of view of confirmation. You can assign available to promise (ATP) stock to outstanding order quantities. In addition, you can withdraw already confirmed quantities and reassign them to different items.

For further information on backorder processing, see backorder processing.

Displaying the Availability Situation in Sales Documents Availability Check

You can display the following information on the availability of a material:

  • Stock for a material by storage location and plant
  • Stock for a material by plant
  • Availability for an item in the sales document

Stock for a Material by Storage Location and Plant

To display the stocks:

  1. Select Logistics
  2. ® Materials management ® Inventory management on the main menu screen.

    You reach the Inventory Management screen.

  3. Select Environment
  4. ® Stock ® Stock overview.

    You reach the Stock Overview: Company Code/Plant/StLocation/Batch screen.

  5. Enter your selection criteria and select Program
  6. ® Execute.

    You reach the Stock Overview: Basic List. Stock is displayed here by plant, storage location and, if appropriate, by batch.

  7. Place the cursor on a line of the stock list for which you want to access detailed information and select Edit
  8. ® Choose.

A window appears in which the individual stock for the line selected is listed.

From this list, you can display the following additional information with the menu option Environment.

  • Stock/requirements situation (current requirements)
  • Open purchase orders
  • Reservations
  • Material movements
  • Warehouse management (WM) stocks

To display this information, place the cursor on one of the lines below the company code level and select the appropriate menu option.

Stock for a Material by Plant

To display the stocks:

  1. Select Logistics
  2. ® Materials management ® Inventory management on the main menu screen.

    You reach the Inventory Management screen.

  3. Select Environment
  4. ® Stock ® Plant stock avail.

    You reach the Plant Stock Availability screen.

  5. Enter the material number and the plant. Then select one of the following values for the Scope of list field:
  6. Scope of List when you Display Plant Stock Availability

    Scope of list

    Display

    AA

    Stock at plant level

    BB

    Stock at storage location level

    CC

    Stock at plant and storage location level

    DD

    Stock at plant and storage location leve with

    a few future stocks, such as:

    planned inward movements.

  7. Select Program
  8. ® Execute.

You reach the screen on which the stock is displayed.

Availability for an Item in the Sales Document

In the sales document, you can display the availability situation as follows:

  • On the overview screen or an item screen in the sales document select Environment
  • ® Availability.

    You reach the availability overview where the current availability situation with regard to ATP quantities are displayed. The requirements reduced by the sales document being processed is simulated in the overview so that the availability situation is illustrated including this sales document.

  • Select Overview
  • ® Exit to return to the sales document.

    Availability Check About Requirements in Sales and Distribution Processing

    During transfer of requirements, material requirements planning is informed of quantities which sales and distribution require to be able to deliver orders received. If sufficient quantities are not available to cover the requirements, purchase orders, for example, can be created in purchasing on the basis of transfer of requirements within automatic planning.

    Working with Requirements in Sales and Distribution Processing Availability Check

    Performing transfer of requirements is dependent on a number of factors. They determine whether and how requirements should be transferred and if they should be checked against planned requirements. The transfer of requirements in sales can be switched on or off by transaction as required. For example, you can switch off the transfer of requirements for inquiries and quotations, whereas you can switch it on for sales orders and deliveries.

    For further information on working with requirements, see

    Types of Transfer of Requirements in Sales and Distribution Documents

    Controlling Transfer of Requirements in Sales and Distribution Documents

    Effects of the Transfer of Requirements in Sales and Distribution Documents

    Allocating and Reducing Independent Requirements in Sales and Distribution Documents

    You will also find information on production planning and, in particular, on independent requirements in the R/3 PP documentation as well as information on the availability check in Availability Check in Sales and Distribution Processing..

    Availability Check Controlling the Transfer of Requirements in Sales and Distribution Documents

    Essentially, the same control elements are used for the transfer of requirements as are used for the availability check.

    The following control elements are of significance:

    • Requirements type
    • Requirements Class
    • Checking group
    • Schedule line category

    For further information on these control elements which are also important for the availability check, see Controlling the Availability Check in Sales and Distribution Processing.

    Prerequisites

    Transfer of requirements can be performed if the following prerequisites have been met:

    • The control elements described above must be maintained in Customizing for Sales and the relevant assignments made to the sales transactions
    • The transfer of requirements must be switched on at requirements class level and, in the case of transfer of requirements in the sales documents, at schedule line level
    • A plant must be defined at document item level. This plant is either proposed from the material master record or you can enter it manually
    • A checking group must be defined in the material master record on the Sales/plant data screen in the Availability check field

    Global and Fine Control in Customizing

    When the transfer of requirements is switched on at requirements class level, it can be switched off at schedule line level. However, you cannot switch on the transfer of requirements at schedule line level if it is switched off at requirements class level. You can make this setting at schedule line level. But the system ignores it and the setting for the requirements class applies. The settings for the requirements class are proposed at schedule line level.

    Settings for the transfer of requirements specific to schedule lines are only relevant for sales documents. In the shipping documents, the settings for the requirements class apply. The requirements class is determined from the requirements type of the material.

    Types of Transfer of Requirements in Sales and Distribution Documents

    The following types of transfer of requirements exist:

    • Transfer of requirements with individual requirements
    • Transfer of requirements with collective requirements

    In the material master record, you specify on the Sales/Plant Data screen in the Availability check field whether each requirement is forwarded individually to planning or whether the requirements for one material in one plant are be combined.

    Individual Requirements

    A line for individual requirements is created in the availability overview for each sales and distribution document and schedule line. This line contains the order quantity and the number of the document which created the requirement as well as the item number and the requirements class.

    Individual requirements have the advantage that the initiating document can be identified (the initiating document is displayed in the availability overview for each requirement).

    Collective Requirements

    Collective requirements combine several requirements according to the following criteria:

    • Plant
    • Batch
    • Storage location
    • Date
    • Transaction
    • Requirements Class

    Collective requirements can either be created daily or weekly. You can also use the checking group to control whether the requirements date for weekly created collective requirements is the Monday of the current week or the Monday of the following week.

    In contrast to the individual requirements, the documents initiating the collective requirements cannot be directly identified.However, it can be indirectly determined from the list of orders for the material


    In a later release, you will be able to break down collective requirements in the availability overview so that you can directly identify the initiating document for the requirements.

    The collective requirements function is useful for dealing with a large volume of sales orders, as you obtain a clearer list of requirements and the system response time is also better.


    The system automatically creates individual requirements for transactions which create requirements for special stock (for example, made-to-order stock, returnable packaging, or consignment goods) even if collective requirements have been specified by the checking group in the material master record.

    Effects of the Transfer of Requirements in the Sales and Distribution Documents

    When you enter a sales document, the confirmed quantity is "reserved" and posted as a outward movement of stock on the confirmation date. This quantity cannot then be accessed by any other transaction. The order quantity is forwarded to material requirements planning even if it cannot be confirmed. The following figure shows how the transfer of requirements is affected by the creation of a sales document.

    In the example shown above, the customer orders 100 pieces of material M1 for 06.01.92. On the basis of the availability status, 50 pieces can be confirmed on 06.01.92 and 40 on 06.09.92. The remaining 10 pieces cannot be confirmed. The confirmed quantities (90 pieces) are taken into account in the availability check for additional orders. This means that no other orders can access this quantity.

    The order quantity is forwarded to material requirements planning as a requirement. There, if a planning run determines insufficient availability, inward stock movement elements (for example, purchase requisitions or planned orders) can be created.

    By specifying the order quantity and the confirmed quantity, the original customer request is documented. As a result of, for example, additional production capacity, it may be still be possible to fulfil the original customer requirements (and thus confirm the entire order quantity by performing rescheduling). For more information on this subject, see

    Performing rescheduling of sales documents

    Fixing Quantities and Dates in Sales Documents


    Unconfirmed sales orders can be called up using the sales order change function and matchcode C.

    Archive